E-TON Beamer Wartungshandbuch

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ETON America
Beamer Service Manual
Covers:
Beamer PN2
Beamer II PN2B
Beamer Matrix PN2C
www.Get2itParts.com
www.Get2itParts.com
www.Get2itParts.com
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Inhaltsverzeichnis

Seite 1 - Beamer Service Manual

ETON America Beamer Service Manual Covers: Beamer PN2 Beamer II PN2B Beamer Matrix PN2Cwww.Get2itParts.comwww.Get2itParts.comwww.Get2itPart

Seite 2 - Table of Contents

Beamer Rev-2.0.2 Page 10 of 55 11/21/2005 2.5 THROTTLE CABLE ADJUSTMENT Slide the rubber adjuster cap off the throttle housing, loosen the locking

Seite 3

Beamer Rev-2.0.2 Page 11 of 55 11/21/2005 2.8 IDLE SPEED Connect a tachometer. Warm up the engine for at least 10 minutes. Turn the idle-speed adj

Seite 4 - 1. INFORMATION

Beamer Rev-2.0.2 Page 12 of 55 11/21/2005 2.10 WHEELS AND TIRES Inspect the tire surfaces for cuts, nails, or other sharp objects. Check the tire p

Seite 5

Beamer Rev-2.0.2 Page 13 of 55 11/21/2005 2.13 HIGH-LOW BEAM CONTROLLER This controller is located beside right handle bar and controls the headl

Seite 6 - 1.4 SERIAL NUMBER

Beamer Rev-2.0.2 Page 14 of 55 11/21/2005 3. ENGINE REMOVAL AND INSTALLATION 3.1 ENGINE REMOVAL Remove the seat, helmet box, and body cover. (See

Seite 7 - ENGINE

Beamer Rev-2.0.2 Page 15 of 55 11/21/2005 Disconnect the wires of the carburetor and the throttle cable. Remove the cap from the spark

Seite 8 - 2. MAINTENANCE

Beamer Rev-2.0.2 Page 16 of 55 11/21/2005 Remove the engine hanger nut. Remove the rear brake cable adjusting nut. Pull

Seite 9 - 2.4 THROTTLE OPERATION

Beamer Rev-2.0.2 Page 17 of 55 11/21/2005 4. ENGINE FUEL SYSTEM 4.1 TROUBLESHOOTING ENGINE WILL NOT START ¾ NO FUEL IN TANK ¾ NO FUEL IN C

Seite 10 - 2.7 SPARK PLUG

Beamer Rev-2.0.2 Page 18 of 55 11/21/2005 4.2 CARBURETOR REMOVAL Remove the air cleaner. Disconnect the fuel line and auto-choke electric wire. U

Seite 11 - 2.9 BRAKE SYSTEM

Beamer Rev-2.0.2 Page 19 of 55 11/21/2005 DISASSEMBLY Unscrew the float chamber screws and remove the float chamber. Disassemble the fl

Seite 12 - 2.11 GEAR OIL

Beamer Rev-2.0.2 Page 2 of 55 11/21/2005 Table of Contents 1. INFORMATION...

Seite 13

Beamer Rev-2.0.2 Page 20 of 55 11/21/2005 THROTTLE VALVE ASSEMBLY Install the needle clip on the jet needle. Install the jet needle into the thr

Seite 14 - 3.1 ENGINE REMOVAL

Beamer Rev-2.0.2 Page 21 of 55 11/21/2005 5. ENGINE LUBRICATION AND COOLING SYSTEM 5.1 TROUBLESHOOTING NOT ENOUGH OIL GIVEN TO ENGINE ¾ THE

Seite 15

Beamer Rev-2.0.2 Page 22 of 55 11/21/2005 5.4 OIL PUMP The quantity of oil that is delivered from oil pump increases with the engine speed and car

Seite 16 - 3.2 ENGINE INSTALLATION

Beamer Rev-2.0.2 Page 23 of 55 11/21/2005 5.5 COOLING SYSTEM The engine-cooling fan forces the air over the engine. The cooling fan is on the rig

Seite 17 - 4. ENGINE FUEL SYSTEM

Beamer Rev-2.0.2 Page 24 of 55 11/21/2005 6. ENGINE COMBUSTION SYSTEM 6.1 TROUBLESHOOTING LOW COMPRESSION ¾ HEAD GASKET LEAKING OR DAMAGE

Seite 18 - 4.2 CARBURETOR

Beamer Rev-2.0.2 Page 25 of 55 11/21/2005 6.2 CYLINDER AND PISTON REMOVAL Remove the engine. (See chapter 3) Disassemble the air cleaner and carbur

Seite 19 - Pilot Je

Beamer Rev-2.0.2 Page 26 of 55 11/21/2005 Insert each piston ring into the cylinder, and measure the end gap. Service limit: 0.5 mm Mea

Seite 20

Beamer Rev-2.0.2 Page 27 of 55 11/21/2005 Measure the piston pin bore, and the piston pin outer diameter. Pin outer diameter Service limit: 10.04

Seite 21 - 5.3 CAUTION: Fuel/Oil Ratio

Beamer Rev-2.0.2 Page 28 of 55 11/21/2005 Do not align the piston pin clip end gap with the piston cut-out. Install a new cylinder gasket. Apply a

Seite 22 - 5.4 OIL PUMP

Beamer Rev-2.0.2 Page 29 of 55 11/21/2005 7. TRANSMISSION SYSTEM 7.1 TROUBLESHOOTING Vehicle will not move after engine is started ¾ BELT W

Seite 23 - 5.5 COOLING SYSTEM

Beamer Rev-2.0.2 Page 3 of 55 11/21/2005 7.6 TRANSMISSION BOX ...

Seite 24 - 6. ENGINE COMBUSTION SYSTEM

Beamer Rev-2.0.2 Page 30 of 55 11/21/2005 7.3 TRANSMISSION POWER PATH ¾ The crankshaft torque drives the front pulley. ¾ Th

Seite 25 - REMOVAL

Beamer Rev-2.0.2 Page 31 of 55 11/21/2005 7.4 AUTOMATIC CONTINUOUS VARIABLE TRANSMISSION The transmission is a combination of an automatic centrifu

Seite 26

Beamer Rev-2.0.2 Page 32 of 55 11/21/2005 There is a Torque Cam on the Movable Drive Face. The torque Cam is loaded from the outside. When the outs

Seite 27 - 6.4 INSTALLATION

Beamer Rev-2.0.2 Page 33 of 55 11/21/2005 7.7 ELECTRIC STARTER MOTOR The Starter Motor is installed on the upper side of engine. The starter mo

Seite 28

Beamer Rev-2.0.2 Page 34 of 55 11/21/2005 7.9 DISASSEMBLY AND INSPECTION OF THE C.V.T. SYSTEM Remove the engine clutch cover by unscrewing the fix

Seite 29 - 7. TRANSMISSION SYSTEM

Beamer Rev-2.0.2 Page 35 of 55 11/21/2005 8. FRONT WHEEL, BRAKE AND STEERING SYSTEM 8.1 TROUBLESHOOTING STEERING IS HEAVY ¾ DAMAGED STEERING

Seite 30 - 7.3 TRANSMISSION POWER PATH

Beamer Rev-2.0.2 Page 36 of 55 11/21/2005 8.3 SPEEDOMETER CABLE REMOVAL Remove the handlebar cover. Unscrew speedometer cable nut. Unscrew the

Seite 31 - TRANSMISSION

Beamer Rev-2.0.2 Page 37 of 55 11/21/2005 Remove the fixing nut and handlebar bolt on the front fork. Remove the handlebar. Torque when installing

Seite 32 - 7.6 TRANSMISSION BOX

Beamer Rev-2.0.2 Page 38 of 55 11/21/2005 FRONT WHEEL AXLE BEARING INSPECTION Spin the wheel. Replace with a new bearing if needed. INSPE

Seite 33 - 7.8 KICK STARTER

Beamer Rev-2.0.2 Page 39 of 55 11/21/2005 Engage the front brake a few times by pulling the brake lever gently. Then, hold the front brake level a

Seite 34

Beamer Rev-2.0.2 Page 4 of 55 11/21/2005 1. INFORMATION 1.1 SAFETY Gasoline is extremely flammable and is explosive under certain conditions. Do

Seite 35 - 8.2 MAINTANENCE DATA

Beamer Rev-2.0.2 Page 40 of 55 11/21/2005 8.7 FRONT FORK FRONT FORK INSPECTION Replace if there is any bending or distortion. FRONT SHOCK ABSORB

Seite 36 - 8.4 HANDLEBAR REPLACEMENT

Beamer Rev-2.0.2 Page 41 of 55 11/21/2005 9. REAR WHEELAND BRAKE SYSTEM 9.1 TROUBLESHOOTING BAD BRAKE PERFORMANCE ¾ WORN BRAKE SHOES ¾ BRAK

Seite 37 - 8.5 FRONT WHEEL

Beamer Rev-2.0.2 Page 42 of 55 11/21/2005 9.4 REAR WHEEL INSPECTION Measure the rear wheel rim for distortion. Replace rim if the distortion is

Seite 38 - 8.6 FRONT BRAKE

Beamer Rev-2.0.2 Page 43 of 55 11/21/2005 9.6 REAR SHOCK ABSORBER PARTS DRAWING www.Get2itParts.comwww

Seite 39 - Bleeder Valve

Beamer Rev-2.0.2 Page 44 of 55 11/21/2005 10. PLASTIC BODY PARTS 10.1 FRONT FENDER Unscrew the five fixing screws between the front fender and leg

Seite 40 - 8.7 FRONT FORK

Beamer Rev-2.0.2 Page 45 of 55 11/21/2005 Open the seat. Unscrew four fixing bolts of the helmet box. Remove the helmet box. Unscrew the f

Seite 41 - 9.3 REAR WHEEL REMOVAL

Beamer Rev-2.0.2 Page 46 of 55 11/21/2005 Unscrew two taper screws of the body cover near the footrest board. Remove the body cover. Uns

Seite 42 - 9.5 REAR BRAKE

Beamer Rev-2.0.2 Page 47 of 55 11/21/2005 Unscrew four fixing screws near the rear lamp cover. Remove rear lamp cover. Unscrew

Seite 43

Beamer Rev-2.0.2 Page 48 of 55 11/21/2005 11. ELECTRICAL SYSTEM 11.1 TROUBLESHOOTING ENGINE STARTS BUT STOPS • IMPROPER IGNITION TIMING • FAULTY

Seite 44 - 10. PLASTIC BODY PARTS

Beamer Rev-2.0.2 Page 49 of 55 11/21/2005 11.2 IGNITION COIL Remove the spark plug cap from the spark plug. Disconnect the ignition coil primary w

Seite 45

Beamer Rev-2.0.2 Page 5 of 55 11/21/2005 1.3 Specifications Engine Type Two cycle air cooled oil injected Displacement 49.3cc Bore / Stroke φ40

Seite 46

Beamer Rev-2.0.2 Page 50 of 55 11/21/2005 11.4 BATTERY INSPECTION AND MAINTENANCE CAUTION: The battery emits flammable and explosive fumes during

Seite 47

Beamer Rev-2.0.2 Page 51 of 55 11/21/2005 New battery preparation: • The new battery is shipped dry with the electrolyte in a separate container. R

Seite 48 - 11. ELECTRICAL SYSTEM

Beamer Rev-2.0.2 Page 52 of 55 11/21/2005 Battery Storage: If the vehicle will not be in use for an extended period of time, the battery should be

Seite 49 - 11.3 IGNITION TIMING

Beamer Rev-2.0.2 Page 53 of 55 11/21/2005 11.6 WIRING DIAGRAMS Beamer PN2 www.Get2itParts.comwww.Get2it

Seite 50

Beamer Rev-2.0.2 Page 54 of 55 11/21/2005 Beamer II PN2B & Beamer Matrix PN2C www.Get2itParts.comwww.Ge

Seite 51 - Battery charging:

ETON America, LLC Bulletin No: Date: 0007 08/22/2000 Beamer Brake Lights Stay on Service Bulletin BEAMER Units Affected : Beamer Scooters Reason

Seite 52 - 11.5 STARTER MOTOR

ETON America, LLC Bulletin No: Date: 0008 08/25/2000 Technical Tips Service Bulletin 1. PAPER FUEL FILTERS -CAUSE: RESTRICTIVE FUEL FLOW THEY CLOG

Seite 53 - 11.6 WIRING DIAGRAMS

ETON America, LLC Oil Pump Flow Adjustment all Oil Injected two cycle Engines Service Bulletin To adjust the oil pump flow on a two cycle oil inject

Seite 54

ETON America, LLC C.D.I. Module Specifications Beamer II (PN2B) & Beamer Matrix (PN2C) Service Bulletin Specifications highlighted in yellow are

Seite 55 - ETON America, LLC

ETON America, LLC Beamer Luggage box installation Service Bulletin Bulletin No.: SB-0046 Date: 07/26/06 1st check the contents of package 1-Luggage bo

Seite 56

Beamer Rev-2.0.2 Page 6 of 55 11/21/2005 Spark Plug NGK (recommended) BPR7HS Nipendenso W22FRP-U Champion QL82YC Electrode Gap 0.6-0.7mm / 0.0

Seite 57 - Oil Pump Flow Adjustment

ETON America, LLC Beamer Luggage box installation Service Bulletin Bulletin No.: SB-0046 Date: 07/26/06 Once the luggage box is installed push the rea

Seite 58

ETON America, LLC Bulletin No: Date: 0049 02/15/2007 Beamer III & Matrix II Speed Limiter CDI Version 3.5.0.0 Service Bulletin The Beamer III a

Seite 59

ETON America, LLC Bulletin No: Date: 0050 03/01/2007 Beamer rear wheel inspection and removal. Service Bulletin Put the bike on the center stand an

Seite 60

ETON America, LLC Bulletin No: Date: 0051 03/01/2007 E-TON ATV, Scooter and Utility Kart Headlight Wattages Service Bulletin Page 1 HeadLightWat

Seite 61 - Beamer III & Matrix II

ETON America, LLC Bulletin No: Date: 0052 06/12/2007 E-TON 50 & 90cc 2 cycle engine Oil pump testing Service Bulletin Page 1 The following ste

Seite 62

Beamer Rev-2.0.2 Page 55 of 55 11/21/2005 www.Get2itParts.comwww.Get2itParts.comwww.Get2itParts.com

Seite 63 - HeadLightWattages

Beamer Rev-2.0.2 Page 7 of 55 11/21/2005 1.5 Standard Torque Values ENGINE ¾ Cylinder head nut 28-30 N-m (20.7-22.1 lb./ft) ¾ Spark plug 1

Seite 64 - Oil pump testing

Beamer Rev-2.0.2 Page 8 of 55 11/21/2005 2. MAINTENANCE 2.1 MAINTENANCE DATA 2.2 MAINTENANCE SCHEDULE 2.3 FUEL TUBE 2.4 THROTTLE OPERATION

Seite 65

Beamer Rev-2.0.2 Page 9 of 55 9/21/2006 2.2 MAINTENANCE SCHEDULE The maintenance intervals in the follow table are based upon average riding condi

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